Emergency & Generators· Commercial

Diesel Generator (DG Set) Fuel Consumption & Sizing Calculator

For societies, commercial offices, and bungalows: enter your required power load in kW to find the recommended DG set rating in kVA, hourly diesel consumption in liters at 50%, 75%, and 100% load, and total running cost per hour.

Recommended DG Set Capacity
35 kVA

For a continuous running load of 20 kW.

Hourly Diesel Consumption:5.4 L / hr
Hourly Fuel Running Cost:497/hr
Full Shift (8h Power Cut):3,976
Diesel Fuel Price (₹/L):92

Required Power Load in kW

20 kW
2 kW (Small Shop)20 kW (Society Lift/Pumps)100 kW (Factory/Mall)

Quick Commercial Sizing Presets

How This Calculation Works & Technical Formula

DG kVA = Total kW / 0.8 PF × 1.25 safety factor. Diesel Consumption (L/hr) ≈ 0.25 to 0.28 liters per kWh generated at 75% load.

How to use this tool:

  1. Input total running load in kW or list equipment.
  2. Set average running load percentage (typically 70-75%).
  3. Set prevailing diesel price per liter (e.g. ₹90-₹96/L).
  4. View recommended DG size in kVA, hourly liters consumed, and per-hour operational cost.

Frequently Asked Questions

How much diesel does a 25 kVA generator consume per hour?+

A typical 25 kVA diesel generator consumes approximately 4.5 to 5.5 liters of diesel per hour when operating at 70-75% load, which equals about ₹420 to ₹520 per hour in fuel cost.

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